INSPECTION AND QUALITY CHECKING

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QUality CONTROL PROCESS

Step 1

Grey yarn procurement planning with leading mills

Step 2

Grey yarn tested at laboratories for specified parameters

Step 3

Dyeing process planning with specimen testing & colour approval

Step 4

Bulk dyeing colour uniformity check

Step 5

Dyed yarn issue to weavers based on performance analysis

Step 6

First piece approval from looms

Step 7

100% inspection of all goods from looms before stitching

Step 8

Stitching planning (in-house or supplier depending on product/volume)

Step 9

100% inspection before packing after converting to made-up

And Finally,

Packing per customer specification + final random inspection for shipping readiness

INspection

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KARUR’S ROLE IN HOME TEXTILE MARKET

Karur is a major industrial hub in Tamil Nadu, India, specializing in the manufacturing and export of home textiles. It contributes significantly to India’s textile exports, supplying premium woven and manufactured products to top global retailers, luxury hotel chains, and international markets.

Key Quality Control Stages

  • Raw Material Inspection Cotton/fabric quality, thread count, color consistency Visual inspection + lab testing
  • In-Process Testing Stitching quality, seam strength, fabric defects Garment testing labs monitor during production
  • Final Inspection Batch-wise design adherence, norms compliance Trained QC team conducts final batch inspection
  • Performance Testing Durability, strength, color fastness, shrinkage Tested with Textile Committee & SGS certification
  • Finishing & Packing Check No stains, perfect folding, proper packaging Close monitoring of finishing & packing activities

QUALITY PARAMETERS TESTED

  • Durability & Strength
  • Color Fastness (resistance to fading)
  • Shrinkage Rate
  • Design Accuracy
  • Surface Defects (holes, stains, uneven weaving)
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COMPLETE QUALITY CHECKING PROCESS

Raw Material Inspection (Incoming Quality Control)

  • What’s Checked Method Standards
  • Yarn Quality Methodic scrutiny of strength & quality Selected based on strength
  • Fabric from Loos Burst strength & shrinkage testing Must meet requirements
  • Dyed Yarn Fastness to light & rubbing tests Color durability
  • Fibre Content 100% cotton/pure flax verification No unwanted blends
  • Hotel linen quality control inspection area where workers check white fabric items on tables

In-Process Quality Control (During Manufacturing)

  • Textile inspection
  • Stringent QC measures undertaken at every stage:
  • Procurement → Dyeing → Weaving → Printing → Stitching → Embellishments → Finishing → Packaging

Key In-Process Checks:

  • Checking of Fabrics and Made-ups by skilled checkers
  • Quality control chart maintained to control defects in further productions
  • In-coming, in-process and outgoing quality inspections for all products
  • Customer sample check before bulk production
  • Textile inspector measuring patterned fabric on inspection table with measuring tape

Final Quality Inspection (Outgoing Quality Control)

  • At the end of each output, our team ensures impeccable standards:
  • Parameter What’s Tested Acceptance Criteria
  • Durability Fabric strength under stress No tearing/breaking
  • Strength Thread & seam strength Meets international norms
  • Color Fastness Resistance to fading/rubbing No color transfer
  • Shrinkage Fabric size after washing Within acceptable %
  • Weave Quality Tight, consistent weave Very few slubs
  • GSM (Weight) Grams per square metre 150-200 GSM for table linens
  • Stitching Strong hems, tight stitching Clean edges, high-quality thread
  • Color Evenness No patchy/faded areas Uniform dye coverage

Final Quality Inspection (Outgoing Quality Control)

  • Textile weaving machine
  • Testing carried out in compliance with International Quality Standards
  • Burst Strength Testing – for fabric durability
  • Shrinkage Testing – after washing/drying
  • Color Fastness to Light – UV resistance
  • Color Fastness to Rubbing – dry & wet rub tests
  • Thread Count Verification – accurate measurement
  • Dimensional Stability – size retention
  • Industrial textile weaving machine producing fabric in Karur textile factory

Finishing & Packing Quality Check

  • The quality of products is an outcome of repeated checking and close monitoring
  • Check Point What’s Verified
  • Finishing No stains, proper ironing, smooth surface
  • Folding Neat, uniform folding standards
  • Packaging Proper wrapping, no damage during transit
  • Labeling Correct size labels, care instructions
  • Batch Verification All items match order specifications
  • Well-trained quality checkers ensure each product reaches customers in perfect condition.